we're going to be able to take on a variety of field issues、
Fully made to orderSolved in.
Supporting the evolution of production lines、
Sunfield's automation and labor-saving system.
As a professional in automation equipment and robotics for the manufacturing industry、
We support the productivity improvement and sustainable growth of our customers' factories.
At the site of "die casting", which is considered to be extremely severe, such as high heat and dust
Based on advanced control technology cultivated over many years、
From small systems to large lines, we can meet the needs of the field environment and unique flow lines
We design and manufacture the most suitable automation systems and items.
CASE STUDIES
System Implementation Examples
Customer Challenges
In the process of packing resin products by hand, there was an urgent need to reduce the burden on workers and labor saving (labor cost reduction) due to labor shortage.It was.
in sunfield.
Proposal and introduction
A system that automatically sends out empty boxes with stacked lids on a conveyor, and the robot opens the lids, packs the products, and transports them to the stationWe built it.
Products that have been inspected by each device are packed in boxes by a collaborative robot, the lid is closed, and the product is automatically shipped out to the outside of the safety fence.
Main components and facilities
- Box conveyance conveyor (Product box carry-in conveyor / product box carry-out conveyor)
- Box transport robot
- Robot for product transport (box packing by collaborative robot)
- Connection interface for peripheral equipment and inspection equipment
Customer Challenges
The process of picking products that have been placed on the partition board in the pallet (random arrangement) and processing of the partition board that remains after the product is taken out requires a lot of manpower.I had a clue.
in sunfield.
Proposal and introduction
2 3D vision cameras that move on pallets are positioned to accurately recognize and detect product positions over a wide shooting range.In addition, we have developed a double chuck hand that combines "for product picking" and "for partition plate transportation" into 1, and we have developed a double chuck hand that automatically transfers partition plates to a dedicated bogie.We have automated all the way to loading and discharging.
Main components and facilities
- Self-propelled camera system (3D vision camera + cyclic movement mechanism between 2 pallets)
- Product transport robot (equipped with double chuck hand)
- Special trolley for partition plate conveying
Customer Challenges
After cutting (shearing) thin sheet products with a thickness of about 0.35mm, it was necessary to continuously supply them to the press line of the next process without scratching.In addition, a line that can flexibly respond to changes in material size and cutting width (multiple varieties) was required.
in sunfield.
Proposal and introduction
Vacuum pads are adopted for the robot hand to ensure reliable adsorption and transport without damaging delicate thin plates.High・precision robo cylinder is adopted for cutting and feeding of materials, and press supply line which can cope with multiple patterns of length size and cutting widthWe have built a total of three systems.
Main components and facilities
- Shearing conveying robot (Hand with vacuum pad)
- Material cutting and feeding device (Robo cylinder adopted)
- Press line linkage interface (multi・size, multi-pattern support)
Customer Challenges
Due to the large size of the die casting machine, it is difficult to take out the workpiece and handle the post・process (cutting, engraving, cooling, etc.) with conventional peripheral equipment.It was difficult.
in sunfield.
Proposal and introduction
We design and manufacture peripheral equipment for ultra〜large machines in the DCM 1250t・3500t class (up to 4500t class in the future).We have established a system that highly automates the entire post-process, from extraction and spraying to cutting, breaking, trimming, laser engraving・ and cooling of the tank.We have built it.
Main components and facilities
- Various robots (take-out robots / conveyance robots / Spray robots)
- Post-process processing and peripheral equipment (cutting booth, weir folding equipment, trimming equipment, laser engraving equipment, cooling water tank, etc.)
- Various product hands (specially designed according to the workpiece shape)
Proprietary Products
Products developed in-house
Carried Products
Products handled
Turning the "trouble" of the site into a moving system
Flexible ideas ranging from fully custom-made system production, to retrofitting existing lines without wasting time, and robot collaboration between different manufacturersIt is possible to achieve it.Before giving up "such automation may be impossible", please consult once by all means.
